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Introduction of the metal baler
The XQZ-5000 is currently the highest-pressure-rated large hydraulic metal baler in the XQZ series, specifically designed for processing high-density, high-hardness metal scrap. This model features a main cylinder with a rated pressure of 40,000 KN (4000 tons) and employs a high-pressure hydraulic system to compress titanium alloy scrap into high-density, well-defined bales.
This machine was initially custom-developed for a large domestic titanium industry group, specifically for the efficient compression of high-strength scrap, cutting chips, and waste titanium materials generated during titanium processing. Compared to conventional metal balers, the XQZ-5000 offers increased compression density, effectively reducing the storage space occupied by titanium scrap and optimizing logistics efficiency.
Technical specification
Model | XQZ-5000 |
Main hydraulic cylinder Nominal pressure(kn) | 40000 KN |
Press box size | 2500*3000*1600 mm |
Bale size | 830*830mm on opposite sides, 900 mm on opposite corners, length 400~2500 mm |
Power | 510.5 KW |
Connection method | High-pressure hose flexible connection |
The above parameters are for reference only. The balers can be customized.
Advantages of Hydraulic Metal Balers
1. High-Pressure Hose Connection System – Eliminates equipment vibration during operation, effectively solves oil leakage problems, and reduces maintenance costs;
2. Integral Forged Main Cylinder – Single-piece forging process, no weld seams, pressure-bearing capacity reaches 1.5 times the design pressure (safety factor);
3. Imported Material Seals – Precision-sealed by machining, resistant to high temperature and pressure, extending service life by 3 times;
4. Double-Side Shearing Blade Design – High-strength blades are installed on both sides of the compression chamber and door cover, automatically cutting off extra-long edge materials without pre-shearing;
5. Servo Drive System – High-torque servo motor achieves stepless speed regulation, automatic start/stop and feeding/stop functions, reducing overall energy consumption.
Application Scenarios of Hydraulic Metal Balers
1. Titanium and Titanium Alloy Processing Industry: Compression and recycling of titanium ingot cutting waste, titanium plate scraps, and titanium tube cut ends;
2. Aerospace Manufacturing: High-density packaging of high-end waste materials such as aerospace-grade titanium alloys (Ti-6Al-4V, etc.);
3. Medical Titanium Materials: Pollution-free compression treatment of high-purity titanium waste; Rare Metal Recycling: Professional processing of refractory metal waste such as zirconium, hafnium, tungsten, and molybdenum.
Customization Services
We offer comprehensive customization services, from single units to complete waste treatment systems:
Pressure Rating Customization: 2000-5000 ton ultra-high pressure series available
Compression Chamber Size Adjustment: Customized hoppers designed to fit your maximum waste size
Bag Size Customization: Fits your smelting furnace opening size or container loading requirements
